What is PCBONLINE and What Services Does It Offer

PCBONLINE is a factory that makes PCBs and PCBAs. It offers all-in-one electronic services, from making PCBs to assembly. PCBONLINE can create advanced products, like FR4 PCBs with 64 layers. It can also assemble very tiny parts, as small as 01005. The company tests everything to meet strict ISO quality rules. PCBONLINE works quickly, making PCB samples in just 8 hours. Its focus on quality and speed makes it a reliable EMS partner.

Key Takeaways

PCBONLINE provides complete electronic manufacturing services, like making and assembling PCBs. They focus on quality and speed.
The company can make PCB samples in 8 hours. This helps businesses test ideas fast and release products sooner.
PCBONLINE uses strict checks, such as First Article Inspection, to keep products reliable and high-quality.
Their advanced machines can create high-density PCBs with up to 64 layers. This meets the needs of complex industries.
PCBONLINE offers great customer support. They help clients from design to delivery, ensuring they are happy.

What is PCBONLINE?

Overview of PCBONLINE

PCBONLINE is a top factory that makes PCBs and offers electronic manufacturing services (EMS). It provides many services, like making PCBs, assembling them, and finding parts. Using advanced tools and focusing on customers, PCBONLINE delivers high-quality products made just for you.

The company is great at making things quickly and in different amounts. For example, it can make PCBs with up to 64 layers and put together very tiny parts, like 01005. This flexibility makes it a good choice for businesses big or small.

To stay a trusted one-stop shop, PCBONLINE uses strict quality checks. One method is First Article Inspection (FAI), which checks materials, processes, and tools. Below is a table showing FAI’s key points and benefits:

Aspect	Description
First Article Inspection	A way to check and confirm product details.
Qualitative and Quantitative	Uses both numbers and observations to ensure quality.
Dynamic Process	Can be adjusted to fit different needs while keeping standards.
Validation Techniques	Checks materials, tools, and processes used in making products.
Yield Improvement	Following rules helps make more good products.
Lead Time Reduction	Faster checks mean quicker production times.
Component Placement	Ensures parts are placed correctly for better results.
Solder Performance	X-Ray checks after soldering confirm everything is done right.
Documentation	Tracks all changes and checks during the process.

By using these advanced methods, PCBONLINE makes sure your projects are high-quality and efficient.

Mission and Vision in the PCB Industry

PCBONLINE’s mission is to give you smart and reliable PCB solutions. It wants to make PCB manufacturing easier while focusing on quality, speed, and saving money.

Its vision is to lead the world in PCB technology and customer happiness. PCBONLINE works hard to meet your needs by making products exactly how you want them. The company’s success shows in these numbers:

Top companies finish 88% of their products on time.
They cut development time by 13%.
86% of products stay within budget.
They lower product costs by 11%.
88% of products meet quality goals when released.

These facts show how PCBONLINE helps you succeed in a tough market.

Industries Served by PCBONLINE

PCBONLINE works with many industries, meeting their special needs. Whether it’s aerospace, cars, healthcare, or electronics, PCBONLINE has the skills to help.

The global electronics market was worth USD 1.35 trillion in 2020 and is growing by 7.5% each year from 2021 to 2028. This growth shows the need for better PCBs in things like smart home devices, wearable tech, and VR gadgets. PCBONLINE helps meet this need with advanced solutions.

Here’s a table showing how PCBONLINE impacts different industries:

Statistic Description	Value	Growth Rate
Global consumer electronics market value	USD 1.35 trillion (2020)	CAGR of 7.5% (2021-2028)
Popularity of smart home devices	Increasing	N/A
Demand for wearable technology	Growing	N/A
Adoption of VR and AR technologies	Increasing	N/A
Impact of 5G technology	Promises faster speeds	N/A
Demand for sustainable products	Rising	N/A

By focusing on what each industry needs, PCBONLINE gives you custom solutions that help you grow and innovate.

Services Offered by PCBONLINE

PCB Prototype Production

PCBONLINE makes high-quality PCB prototypes to fit your needs. Whether testing a new idea or improving an old one, their prototypes are precise and dependable. They have a pass rate of over 99.5% for PCBs and 99% for assembly. Their delivery is on time more than 98% of the time, keeping your projects on track. Over 95% of customers are happy with their service, showing their dedication to quality.

Did you know? PCBONLINE uses First Article Inspections (FAI) with a 98% approval rate. This ensures every prototype meets strict quality rules before mass production.

PCBONLINE works on at least two improvement projects every three months. This focus on innovation keeps them ahead in PCB manufacturing. Whether you need a simple or complex PCB, their prototypes help you succeed.

Massive PCB Fabrication

For large-scale PCB production, PCBONLINE is fast and reliable. They can make up to 3000m² of PCBs daily. They create high-density PCBs with up to 64 layers. For advanced needs, they build designs like 1+N+1 and 2+N+2.

Here’s a summary of their abilities:

Metric	Value
Daily production capacity	3000m²
High-density PCB layer quantity	4 to 64
Maximum high-density layer qty	20
High-density builds	1+N+1, 2+N+2, 3+N+3, 4+N+4
Minimum laser drill	0.075mm
Minimum mechanical drill	0.15mm
High-density PCB types	inlay boards, heavy-copper boards, hybrid and fine structure lay-ups, FR4, MCPCB

Their advanced methods ensure even complex designs are made accurately. They handle many PCB types, like heavy-copper and hybrid boards. Choosing PCBONLINE gives you access to top technology and expert results.

Component Sourcing

Finding electronic parts can be hard, but PCBONLINE makes it easy. They keep a warehouse with old and basic parts, so you can find what you need. Their direct deals with manufacturers mean better prices for you.

Here’s how PCBONLINE ensures reliable sourcing:

Evidence Type	Description
Discontinued Components Inventory	They store old and basic electronic parts in their warehouse.
Direct Supply Relationships	Direct deals with manufacturers improve their sourcing power.
Component Traceability	All parts are traceable, ensuring they are high-quality.
Competitive Pricing	They offer some of the lowest prices for electronic parts.
Satisfaction Guarantee	A refund guarantee ensures customers feel confident.
Free IC Counterfeit Detection	They check ICs for free to ensure they are real.
Procurement Consultancy	They help customers find the right parts with expert advice.

PCBONLINE also checks ICs for fakes at no cost, giving you confidence in your parts. Their expert advice helps you find the right components easily. With PCBONLINE, you can focus on creating while they handle the parts.

PCB Assembly Services

PCBONLINE provides excellent PCB assembly services to fit your needs. They handle SMT, THT, or both with great care. Their skilled team and advanced tools ensure top-quality results.

A key part of their service is strict quality checks. For example:

The BGA welding process keeps bubbles below 5%.
PCBONLINE achieves a bubble rate of under 3%.
This is done using smart data, reflow design, and 3D X-ray checks.

Did you know? A bubble rate under 3% shows high efficiency and quality in PCB assembly.

They also test every product to ensure it works well and lasts long. Tests like AOI and ICT are used for perfect results. Choosing PCBONLINE means working with a partner that values quality and innovation.

Value-Added Services

PCBONLINE offers extra services to make your production easier. These services improve your products and save time.

Here are some of the extra services they provide:

Design for Manufacturing (DFM): They help improve your designs for better production.
Functional Testing: They check if your PCBs work properly before delivery.
Conformal Coating: This protects PCBs from moisture and dust.
Custom Packaging: They create packaging that fits your needs.

Tip: Using these extra services can save money and speed up production.

These services show PCBONLINE’s dedication to helping you succeed. With their help, you can focus on creating while they handle the hard parts.

Module and Box-Build Assembly

PCBONLINE is great at module and box-build assembly. They combine parts into one working unit, perfect for industries needing precision.

For aerospace, they use special methods to avoid mistakes. These include cleaning with de-ionized water and Plasma. They also use advanced stencils for solder paste. These steps reduce errors and make products last longer.

Box-build assemblies, also called system integration, include:

Connectors and modular connectors
Batteries and power sources
Custom cable assemblies
Heatsinks and thermal attachments
Board attachments like brackets and standoffs

Note: Box-build assemblies are complete systems, making your projects stronger and more profitable.

PCBONLINE’s skills in module and box-build assembly ensure your products work well and perform better. By choosing them, you get smooth integration and excellent results.

Research and Development Support

PCBONLINE helps with research and development (R&D) projects. Whether testing new ideas or improving old ones, they make the process easier. Their custom solutions turn your ideas into real products quickly.

How PCBONLINE Helps Your R&D Projects

Prototyping Help
PCBONLINE makes high-quality PCB prototypes for testing your designs. These prototypes let you check everything before mass production. Their advanced tools allow you to try complex designs and new features.
Improving Designs
Experts at PCBONLINE help make your PCB designs better. They check your plans for problems and ensure your product meets industry rules.
Choosing Materials
Picking the right materials is very important. PCBONLINE helps you choose materials that fit your needs, like heat resistance or durability.
Testing and Checking
PCBONLINE tests your designs carefully to ensure quality. They use tools like AOI and ICT to find and fix problems early. This makes your product more reliable.

Tip: Testing early can save time and money by fixing issues before production.

Why Choose PCBONLINE for R&D?

Faster Development
PCBONLINE makes prototypes in as little as 8 hours. This speed keeps your project on track.
Affordable Options
They lower costs by improving designs and sourcing parts directly. Their prices give you great value.
Advanced Tools
PCBONLINE uses modern equipment for even the hardest projects. They are experts in high-density PCBs and advanced assembly.
Complete Support
From design to testing, PCBONLINE helps at every step.

Why R&D Teams Trust PCBONLINE

Teams in aerospace, cars, healthcare, and electronics trust PCBONLINE. They offer solutions for your specific needs. By working with PCBONLINE, you get a partner who supports your innovation.

Did you know? PCBONLINE helps companies cut development time by 13% and improve quality by 11%.

PCBONLINE’s focus on quality and innovation ensures your R&D projects succeed. Their full range of services makes them a great partner for your work.

Who Benefits from PCBONLINE’s Services?

Startups and Small Businesses

Are you running a startup or small business? PCBONLINE can make things easier for you. They offer all-in-one services for making electronic products. You won’t need to manage many suppliers or worry about quality checks. PCBONLINE takes care of everything, from designing PCBs to assembling them.

They work fast to meet tight deadlines. For instance, they can deliver PCB prototypes in just 8 hours. This speed helps you test ideas quickly and launch products faster. Their affordable prices also help you save money, which is important for small budgets.

Tip: Try PCBONLINE’s Design for Manufacturing (DFM) service. It improves your designs, lowers costs, and boosts product quality.

By choosing PCBONLINE, you get access to advanced tools and expert help. This gives your small business a strong edge in the market.

Large-Scale Manufacturers

For big manufacturers, PCBONLINE offers the capacity and dependability you need. Their factories can make up to 3000m² of PCBs every day. They are experts in high-density designs, like PCBs with 64 layers. This makes them perfect for large and complex projects.

PCBONLINE ensures top quality with strict checks. They use advanced tests like AOI and ICT to find problems early. This reduces waste and makes production more efficient.

Did you know? PCBONLINE’s BGA welding has a bubble rate under 3%. This is much better than the industry average and ensures stronger, longer-lasting products.

Their ability to handle big orders while keeping high quality makes them a trusted partner for large-scale production.

Research and Development Teams

Do you work in research and development? PCBONLINE supports your creative projects. They provide top-quality prototypes so you can test new ideas confidently. Their team helps improve designs and pick the best materials for your needs.

PCBONLINE’s quick prototyping keeps your R&D projects on track. They deliver prototypes fast, letting you test and improve quickly. Their skills in advanced PCBs, like heavy-copper and hybrid boards, mean they can handle tough designs.

Note: Testing early with PCBONLINE prototypes saves time and money. It helps catch problems before mass production.

By working with PCBONLINE, your R&D team gets a reliable partner. They help turn your ideas into real products that succeed in the market.

Industries like aerospace, cars, healthcare, and electronics

PCBONLINE helps industries such as aerospace, cars, healthcare, and electronics. These fields need accurate, reliable, and creative solutions. PCBONLINE provides all of these.

Aerospace Industry

Aerospace needs safe and strong systems. PCBs must handle heat and shaking. PCBONLINE makes tough PCBs, like heavy-copper and multilayer ones. These ensure satellites and planes work perfectly.

Tip: PCBONLINE uses tests like thermal cycling to check durability.

Automotive Industry

Modern cars use electronics for safety and comfort. Electric cars and self-driving vehicles need smart PCBs. PCBONLINE makes HDI and flexible PCBs for small and complex designs.

Car Features	PCBONLINE Solutions
EV Battery Systems	Heavy-copper PCBs
Self-Driving Tech	HDI and flexible PCBs
Entertainment Systems	Multilayer PCBs

Medical Industry

Medical tools must be precise and dependable. Devices like heart monitors need high-quality PCBs. PCBONLINE makes ISO-certified PCBs with coatings to protect them from damage.

Did you know? PCBONLINE’s fast prototypes help create medical devices quickly.

Consumer Electronics

Electronics like phones and smart gadgets change quickly. They need small and efficient PCBs. PCBONLINE makes great prototypes and large orders to keep you ahead.

Choosing PCBONLINE means working with experts who understand your industry. Their skills make sure your products work well.

Why Choose PCBONLINE?

Top-notch manufacturing quality

PCBONLINE makes sure all products meet high-quality standards. They use strict checks, like AOI and ICT tests, to find mistakes early. This ensures your PCBs and assemblies work well and last long. Their ISO-certified factories follow global rules for every step. You can trust their commitment to making reliable products.

Did you know? PCBONLINE has a pass rate of over 99.5% for PCBs and 99% for assembly, showing their focus on quality.

All-in-one services

PCBONLINE makes production easier by offering complete solutions. They handle everything, from PCB design to assembly and part sourcing. This saves you time since you don’t need multiple suppliers. Extra services, like functional testing and protective coatings, improve your products even more. Choosing PCBONLINE helps you focus on creating new ideas.

Tip: Try PCBONLINE’s Design for Manufacturing (DFM) service to make better designs and cut costs.

Modern tools and technology

PCBONLINE uses advanced tools to deliver accurate and fast results. They can make high-density PCBs, like multilayer and HDI boards. Their team is skilled in complex assembly methods, such as SMT and THT. They also use 3D X-ray machines to check parts and soldering. This technology helps them meet tough manufacturing needs.

Note: PCBONLINE can produce up to 3000m² of PCBs daily, proving they can handle big projects.

Competitive pricing and fast delivery

PCBONLINE gives you great prices without lowering quality. They buy parts straight from makers, cutting costs for you. Their smart methods and modern tools keep production cheap and efficient. Whether you need one PCB or many, their prices are fair and clear.

Getting your PCBs quickly is another big plus. PCBONLINE knows deadlines matter. They can make PCB samples in just 8 hours. For bigger orders, they produce up to 3000m² of PCBs daily. This speed helps you launch products faster and stay ahead of others.

Tip: Try PCBONLINE’s express services for urgent needs. Their fast work keeps your projects on track.

With PCBONLINE, you get top-quality PCBs at good prices, delivered on time.

Strong customer support and after-sales service

PCBONLINE cares about keeping you happy with their service. Their expert team is always ready to help. They guide you through designing, making, and assembling your PCBs.

Even after your order is done, they keep helping you. They promise you’ll get products that meet your needs. If there’s a problem, their team fixes it fast. This great after-sales service builds trust and makes sure you’re satisfied.

Did you know? PCBONLINE checks ICs for free to ensure they are real and reliable.

Choosing PCBONLINE means working with a partner who wants you to succeed. Their strong support and service make your projects smooth from start to finish.

PCBONLINE is a reliable company for making PCBs and PCBAs. They offer many services, like prototypes and assembly, all in one place. PCBONLINE focuses on quality to give you dependable products. Their creative methods and customer care make them a top choice. Whether you’re a small business or a big company, PCBONLINE helps you succeed with fast and excellent solutions.

FAQ

1. How fast can PCBONLINE deliver PCB prototypes?

PCBONLINE can make PCB prototypes in just 8 hours. This speed helps you test ideas quickly and stay on track.

2. Does PCBONLINE help with custom PCB designs?

Yes, they offer Design for Manufacturing (DFM) services. Their team checks your designs, improves them, and ensures they meet industry rules.

3. How does PCBONLINE make sure their products are high-quality?

They use advanced tests like AOI, ICT, and 3D X-rays. These tests find mistakes early, so your PCBs and assemblies are top quality.

4. Can PCBONLINE handle big PCB orders?

Yes, they can produce up to 3000m² of PCBs daily. Their factories are ready for large orders while keeping quality high.

5. Which industries benefit most from PCBONLINE?

Industries like aerospace, cars, healthcare, and electronics use their services. PCBONLINE’s skills in advanced PCBs make them a trusted choice.

Tip: Contact PCBONLINE’s team for expert advice on your project.